This next-generation constant-tension wire feeding system delivers outstanding performance, enabling high-precision tension control for even the finest wires during the coil winding process. Based on an innovative solution combining a dual-drive feeding system, tension analysis capabilities, and motor torque control, it brings significant advancements in quality control and production efficiency during coil winding.

Efficiency and Reliability: 

No wire breakage, high uptime; stable impedance values, high reliability;

Cost Reduction: Continuous winding reduces material costs; quick adjustments minimize repair costs and downtime.

Features:

Data Display: 

An intuitive digital display allows real-time viewing of operational information, including tension data;

Remote Control: 

Supports remote operation, eliminating the need for manual on-site adjustments and saving time and effort;

MAX Smart Limit: 

Set the maximum tension via a button to automatically protect materials and equipment, preventing damage caused by material breakage;

Precision Settings: 

Digital parameter settings ensure more precise and stable tension control, with simple and intuitive operation;

Button Design: 

Ergonomically designed buttons are easy to operate and feature synchronized alerts; up to 3 different wire feeding tension values can be programmed, or up to 4 different values can be programmed using two digital outputs within a single winding cycle;

Programmable Compensation Arm: 

CAN bus/RS485 user interface simplifies parameter setup; the “store and release” automatic compensation arm adapts to various working conditions;

Dual-Drive Feed System: 

Ensures coil winding quality and repeatability, guaranteeing precise wire tension control.

Motor Torque Control System: 

Detects and adjusts changes in wire feed tension, thereby preventing unnecessary wire stretching.

Tension Sensor Loading Unit: 

High-precision tension sensing control manages sudden wire take-up or release during operation while maintaining wire feed tension at the set value.

Applications:

The PWKT2000 is widely used for precise tension control in coil winding applications across industries such as automotive, home appliances, medical devices (hearing aids, antennas, micro motors), aerospace, RFID, electrical components (switches, relays, transformers, deflectors), sensors, converters, motors, watchmaking, SMD/SMT manufacturing, and consumer electronics (cell phones, headphones, computers), etc.