Custom-Shaped Air Core Coils

Air Core Coils — Precision Wound to Your Specifications

Custom-shaped air core coils manufactured in round, rectangular, triangular, polygonal, oval, and other special geometries, featuring bobbinless structure, stable dimensions, consistent electrical performance, and OEM/ODM customization.

Winding MaterialCopper / Enameled / Litz / Aluminum / Flat / Self-bonding / etc

Winding Precision± 0.01mm

Winding TurnsCustomizable (1T – 10,000T)

Minimum Order QtyCustomizable

Lead Time7–15 business days

Payment TermsT/T, L/C, Western Union

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Typically responds within 24 hours · Free samples available

30+ Years Experience

ISO Certified Factory

Shipped to 30+ Countries

Custom-Shaped Air Core Coils are precision-wound bobbinless coils designed for electronic and electromagnetic applications that require non-standard shapes, compact layouts, and customized electrical performance. These coils can be produced in round, rectangular, triangular, polygonal, oval, racetrack, and other special geometries to fit specific assembly spaces and functional requirements.

WIRESUN manufactures custom-shaped air core coils according to customer drawings, samples, or electrical specifications. Wire diameter, coil shape, winding turns, resistance, inductance, outer dimensions, lead wire length, and insulation requirements can all be customized. These coils are suitable for sensors, RFID modules, wireless charging, magnetic components, communication devices, medical devices, precision instruments, and custom electronic assemblies. Prototype development, sample validation, and mass production are available for OEM/ODM projects.

Applications

Smartphones & 3C Electronics

Automotive Electronics

Industrial Sensors

Precision Instruments

Audio Equipment

Wireless Charging

Item	Specification
Product Name	Custom-Shaped Air Core Coils
Coil Type	Air core coil / Bobbinless coil / Self-bonding coil / Custom-shaped coil
Application	Sensors, RFID modules, wireless charging, magnetic components, communication devices, medical devices, precision instruments, custom electronic assemblies
Wire Material	Enameled copper wire, self-bonding wire, Litz wire, or custom specified material
Wire Diameter	Customizable according to drawing or sample
Coil Shape	Round, rectangular, triangular, polygonal, oval, racetrack, or custom geometry
Outer Dimensions	Customizable
Inner Opening	Customizable
Lead Wire Length	Customizable
Winding Turns	Customizable
Resistance	Customized to customer specification
Inductance	Customized to customer specification
Dimension Tolerance	Customizable based on project requirements
Winding Method	Precision CNC winding / self-bonding forming with controlled wire tension
Quality Control	Appearance inspection, dimension check, resistance test, inductance test, continuity test, and batch inspection
Production Type	OEM / ODM / drawing-based custom manufacturing
Sample Support	Available

Our standard MOQ is 500 pcs for most coil types. For first-time customers or prototype evaluation, we accept small trial orders of 10-50 pcs. MOQ may vary by product complexity. Contact us for a specific quote.

Yes. Samples are available within 5-7 business days after engineering confirmation. A nominal sample fee applies, which is credited toward your first mass production order.

You can email drawings such as PDF, DWG, or STEP files, or fill out our inquiry form. If you do not have drawings, a written description or physical sample is also acceptable.

We can wind wire as fine as 0.01mm using Zongheng CNC precision winding machines with automated tension control.

Yes. Our special-shaped coil series handles non-circular and irregular geometries. Submit your drawings and our engineering team will assess feasibility.

Standard options include bare copper wire, enameled copper wire, and Litz wire. Custom alloy or coated wire options are available on request.

Yes. Provide your target inductance, frequency, and DC resistance requirements, and we will calculate and wind to specification.

WIRESUN is ISO 9001 certified. Products can ship with test reports and COA. Third-party inspection can be arranged upon request.

All coils are wound on CNC machines with precision control. Each production batch undergoes electrical testing, including inductance, DCR, and impedance checks.

Standard documentation includes packing list, commercial invoice, Certificate of Analysis, and electrical test report. RoHS/REACH documents are available upon request.

We ship worldwide. Regular destinations include Southeast Asia, Europe, the Americas, the Middle East, and Russia. Express and sea freight options are available.

Standard terms are 30% T/T deposit upon order confirmation and 70% balance before shipment. L/C is accepted for larger orders, and Western Union is available for sample fees.

Standard products usually take 15-20 business days. Complex custom coils generally take 20-30 business days. Final lead time is confirmed at quotation stage.