BYD Yunnie System Flat-Wire Alpha Coil

Air Core Coils — Precision Wound to Your Specifications

Custom BYD Yunnie System flat-wire alpha coils manufactured for automotive electromagnetic drive and control applications, featuring compact structure, high fill factor, stable electrical performance, and OEM/ODM production support.

Winding MaterialCopper / Enameled / Litz / Aluminum / Flat / Self-bonding / etc

Winding Precision± 0.01mm

Winding TurnsCustomizable (1T – 10,000T)

Minimum Order QtyCustomizable

Lead Time7–15 business days

Payment TermsT/T, L/C, Western Union

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Typically responds within 24 hours · Free samples available

30+ Years Experience

ISO Certified Factory

Shipped to 30+ Countries

BYD Yunnie System Flat-Wire Alpha Coils are precision-wound flat-wire coils designed for automotive electromagnetic control systems that require compact size, high current capacity, stable output, and reliable long-term performance. WIRESUN manufactures these coils according to customer drawings, samples, or electrical specifications, supporting customized flat wire size, coil geometry, winding turns, resistance, inductance, insulation, and dimensional tolerance.

Compared with traditional round-wire coils, flat-wire alpha coils can help improve space utilization, winding density, and electrical consistency in demanding automotive applications. With CNC precision winding equipment, controlled wire tension, and strict inspection processes, WIRESUN supports prototype development, sample validation, and mass production for OEM/ODM automotive coil projects.

Applications

Smartphones & 3C Electronics

Automotive Electronics

Industrial Sensors

Precision Instruments

Audio Equipment

Wireless Charging

Item	Specification
Product Name	BYD Yunnie System Flat-Wire Alpha Coil
Coil Type	Flat-wire alpha coil / Automotive electromagnetic coil / Custom wound coil
Application	Automotive control systems, electromagnetic actuators, intelligent chassis systems, precision drive modules
Wire Material	Flat enameled copper wire, rectangular copper wire, or custom specified material
Wire Size	Customizable according to drawing or sample
Coil Shape	Alpha coil, flat coil, rectangular coil, racetrack coil, or custom automotive geometry
Winding Turns	Customizable
Resistance	Customized to customer specification
Inductance	Customized to customer specification
Fill Factor	Optimized according to coil structure and application requirements
Dimension Tolerance	Customizable based on project requirements
Winding Method	Precision CNC flat-wire winding with controlled tension
Insulation Requirement	Customized according to voltage, temperature, current, and operating environment requirements
Quality Control	Appearance inspection, dimension check, resistance test, inductance test, continuity test, and batch inspection
Production Type	OEM / ODM / drawing-based custom manufacturing
Sample Support	Available

Our standard MOQ is 500 pcs for most coil types. For first-time customers or prototype evaluation, we accept small trial orders of 10-50 pcs. MOQ may vary by product complexity. Contact us for a specific quote.

Yes. Samples are available within 5-7 business days after engineering confirmation. A nominal sample fee applies, which is credited toward your first mass production order.

You can email drawings such as PDF, DWG, or STEP files, or fill out our inquiry form. If you do not have drawings, a written description or physical sample is also acceptable.

We can wind wire as fine as 0.01mm using Zongheng CNC precision winding machines with automated tension control.

Yes. Our special-shaped coil series handles non-circular and irregular geometries. Submit your drawings and our engineering team will assess feasibility.

Standard options include bare copper wire, enameled copper wire, and Litz wire. Custom alloy or coated wire options are available on request.

Yes. Provide your target inductance, frequency, and DC resistance requirements, and we will calculate and wind to specification.

WIRESUN is ISO 9001 certified. Products can ship with test reports and COA. Third-party inspection can be arranged upon request.

All coils are wound on CNC machines with precision control. Each production batch undergoes electrical testing, including inductance, DCR, and impedance checks.

Standard documentation includes packing list, commercial invoice, Certificate of Analysis, and electrical test report. RoHS/REACH documents are available upon request.

We ship worldwide. Regular destinations include Southeast Asia, Europe, the Americas, the Middle East, and Russia. Express and sea freight options are available.

Standard terms are 30% T/T deposit upon order confirmation and 70% balance before shipment. L/C is accepted for larger orders, and Western Union is available for sample fees.

Standard products usually take 15-20 business days. Complex custom coils generally take 20-30 business days. Final lead time is confirmed at quotation stage.