This next-generation constant-tension wire feeding system delivers outstanding performance, enabling high-precision tension control for even the finest wires during the coil winding process. Based on an innovative solution combining a dual-drive feeding system, tension analysis capabilities, and motor torque control, it brings significant advancements in quality control and production efficiency during coil winding.

Efficiency and Reliability: 

No wire breakage, high uptime; stable impedance values, high reliability;

Cost Reduction: Continuous winding reduces material costs; quick adjustments minimize repair costs and downtime.

Features:

Data Display: 

An intuitive digital display allows real-time viewing of operational information, including tension data;

Button Design: 

Ergonomically designed buttons are easy to operate and feature synchronized alerts; up to three different wire feeding tension values can be programmed, or up to four different values can be programmed using two digital outputs within a winding cycle;

Programmable compensation arm: 

CAN bus/user interface RS485 for easy parameter setup; the “store and release” automatic compensation arm adapts to various operating conditions;

Dual-drive feeding system: 

Ensures coil winding quality and repeatability, guaranteeing precise wire tension control.

Motor torque control system: 

Detects and adjusts for variations in wire feed tension, thereby preventing unnecessary wire stretching.

Tension sensor loading unit: 

High-precision tension sensing control manages sudden wire take-up or release during operation while maintaining wire feed tension at the set value.

Applications:

automotive, electrical appliances, medical devices (hearing aids, antennas, micro motors), aerospace, RFID, electrical components (switches, relays, transformers, deflectors...), sensors, transducers, consumer electronics (mobile phones, headphones, computers, SMD/SMT technology, the watch industry, motors, etc.).