Multi-end Parallel Rewinding Machine

Winding Equipment We Trust — Tested in Our Own Production

The entire system utilizes servo drives, PLC programmable control, and a touchscreen human-machine interface. Featuring ample program storage capacity, the editing, porting, deletion, and addition of process parameters are both clear and intuitive, as well as convenient and rapid. It is capable of outputting tension control signals to implement programmed tension control on a compatible pay-off machine.

Winding MaterialCopper / Enameled / Litz / Aluminum / Flat / Self-bonding / etc

Winding Precision± 0.01mm

Winding TurnsCustomizable (1T – 10,000T)

Minimum Order QtyCustomizable

Lead Time7–15 business days

Payment TermsT/T, L/C, Western Union

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Typically responds within 24 hours · Free samples available

30+ Years Experience

ISO Certified Factory

Shipped to 30+ Countries

❖ Features a full servo-drive system, PLC programmable control, and a touchscreen Human-Machine Interface (HMI). The system boasts ample program storage capacity, making the editing, transfer, deletion, and addition of process parameters both clear, intuitive, and highly efficient. It is capable of outputting tension control signals to execute programmed tension control on compatible unwinding machines.

❖ The motion controller works in conjunction with a specialized closed-loop, intelligent micro-adjustment precision winding control technology. Its patented closed-loop wire-traversing sensor utilizes digital sampling technology, offering robust anti-interference capabilities, precise control, and superior wire-layering results.

Features

(1) This machine is designed for horizontal, single- or multi-line rewinding operations.

(2) Features a full servo-drive system, PLC programmable control, and a touchscreen Human-Machine Interface (HMI).

(3) Offers ample program storage space, allowing for the clear, intuitive, and rapid editing, transfer, deletion, and addition of process parameters.

(4) Closed-loop tension control: Ensures continuous operation without wire breakage, resulting in high machine uptime, stable impedance values, and high overall reliability. The precise, aligned winding arrangement reduces material waste and facilitates rapid adjustments, thereby lowering maintenance costs.

(5) Delivers stable wire traversing and winding, resulting in a flat, uniform wire layer.

Applications

(1) Widely applicable to the rewinding processes for various fine and ultra-fine precious metal wires.

(2) Compatible with unwinding reels of various sizes; accommodates finished wire spools of both high and low profiles.

WHY WISRSUN?

❖ The motion controller is paired with a specialized closed-loop intelligent fine-tuning dense-winding control technology. Its patented closed-loop wire-laying sensor utilizes digital sampling technology, offering robust anti-interference capabilities, precise control, and superior wire-laying performance.

❖ Closed-Loop Tension Control: The controller is capable of programming and monitoring every dual-motor active servo tensioner within the system, and monitors and uploads the tension status of the entire production process in the form of data.

Applications

Smartphones & 3C Electronics

Automotive Electronics

Industrial Sensors

Precision Instruments

Audio Equipment

Wireless Charging

Item	Parameters
Line retrieval speed	0~1000rpm
Traverse Width	70mm
Take-up Spool Diameter	50mm
Pay-off Spool Diameter	80~100mm
Program Capacity	40 Winding Profiles, 60 Steps Each
Voltage	200V 50HZ
Power	1KW
Size	860340400mm

Our standard MOQ is 500 pcs for most coil types. For first-time customers or prototype evaluation, we accept small trial orders of 10-50 pcs. MOQ may vary by product complexity. Contact us for a specific quote.

Yes. Samples are available within 5-7 business days after engineering confirmation. A nominal sample fee applies, which is credited toward your first mass production order.

You can email drawings such as PDF, DWG, or STEP files, or fill out our inquiry form. If you do not have drawings, a written description or physical sample is also acceptable.

We can wind wire as fine as 0.01mm using Zongheng CNC precision winding machines with automated tension control.

Yes. Our special-shaped coil series handles non-circular and irregular geometries. Submit your drawings and our engineering team will assess feasibility.

Standard options include bare copper wire, enameled copper wire, and Litz wire. Custom alloy or coated wire options are available on request.

Yes. Provide your target inductance, frequency, and DC resistance requirements, and we will calculate and wind to specification.

WIRESUN is ISO 9001 certified. Products can ship with test reports and COA. Third-party inspection can be arranged upon request.

All coils are wound on CNC machines with precision control. Each production batch undergoes electrical testing, including inductance, DCR, and impedance checks.

Standard documentation includes packing list, commercial invoice, Certificate of Analysis, and electrical test report. RoHS/REACH documents are available upon request.

We ship worldwide. Regular destinations include Southeast Asia, Europe, the Americas, the Middle East, and Russia. Express and sea freight options are available.

Standard terms are 30% T/T deposit upon order confirmation and 70% balance before shipment. L/C is accepted for larger orders, and Western Union is available for sample fees.

Standard products usually take 15-20 business days. Complex custom coils generally take 20-30 business days. Final lead time is confirmed at quotation stage.