① Intelligent closed-loop wire-laying system for precise and uniform winding

Equipped with a servo-driven wire-laying and winding linkage mechanism that simulates the precision of manual wire-laying techniques, the system forms a closed-loop feedback loop with real-time detection devices and the wire-laying and winding systems. It dynamically corrects cumulative errors during multi-turn, multi-layer winding processes, ensuring that the entire coil is tightly wound and evenly arranged. This overcomes the bottlenecks of low efficiency and poor stability associated with traditional manual wire-laying, making it particularly suitable for high-precision winding applications such as automotive generator rotor coils.

② Domestically Developed, Proprietary Control Software with a Pass Rate Exceeding 98%

Features a touchscreen HMI for simple and intuitive operation. The control software is exclusively developed in-house and customized specifically for the winding process, ensuring stable and reliable performance. The product pass rate consistently exceeds 98%, significantly reducing defect rates and production costs.

③ Multifunctional Microcomputer Control with Convenient Parameter Management

The built-in multifunctional microcomputer control system supports 0–999 sets of sequence settings, meeting the flexible production needs of products across multiple categories and specifications; parameter configuration is simple and quick, and the system features power-off data retention to prevent data loss due to unexpected power outages, ensuring production continuity.

④ Intelligent Assisted Positioning, Flexible Production Scheduling

Specialized functions automatically assist in locating the starting point and web width, reducing manual debugging time; It also supports process settings such as stopping at both ends and deceleration at both ends, fully adapting to the production cycle requirements of different products.

⑤ Flexible Combination of High and Low Speeds; Seamless Forward/Reverse Switching

High and low speeds can be freely combined according to actual process requirements, and forward/reverse switching can be easily achieved, flexibly meeting the demands of various winding processes—such as loose and tight winding—allowing a single machine to adapt to multiple production scenarios.

⑥ Servo Tension Control for Consistent and Stable Winding Quality

The use of a servo tensioner ensures constant tension control, delivering consistently stable tension output and high durability. This effectively guarantees uniform tension during wire winding, enhancing the quality and service life of finished coils from the source.