Single-motor yarn feeder

Winding Equipment We Trust — Tested in Our Own Production

This next-generation constant-tension wire feeding device features dual control of both yarn entry and running speed, ensuring optimal performance in the system’s dynamic acceleration and deceleration control. Its exceptional performance enables high-precision adjustment of tension for the finest wire diameters during the winding process (0.1 mm). This innovative solution, based on a dual-drive feeding system, tension analysis capabilities, and motor torque control, delivers significant advancements in quality control and production efficiency during the yarn winding process.

Winding MaterialCopper / Enameled / Litz / Aluminum / Flat / Self-bonding / etc

Winding Precision± 0.01mm

Winding TurnsCustomizable (1T – 10,000T)

Minimum Order QtyCustomizable

Lead Time7–15 business days

Payment TermsT/T, L/C, Western Union

Send Email

Typically responds within 24 hours · Free samples available

30+ Years Experience

ISO Certified Factory

Shipped to 30+ Countries

Data Display:

An intuitive digital display allows real-time viewing of operational information, including tension data;

Button Design:

Ergonomically designed buttons are easy to operate and feature synchronized alerts; up to three different wire feeding tension values can be programmed, or up to four different values can be programmed using two digital outputs within a winding cycle;

Programmable compensation arm:

CAN bus/user interface RS485 for easy parameter setup; the “store and release” automatic compensation arm adapts to various operating conditions;

Dual-drive feeding system:

Ensures coil winding quality and repeatability, guaranteeing precise wire tension control.

Motor torque control system:

Detects and adjusts for variations in wire feed tension, thereby preventing unnecessary wire stretching.

Tension sensor loading unit:

High-precision tension sensing control manages sudden wire take-up or release during operation while maintaining wire feed tension at the set value.

Significantly reduces needle breakage / Increases operating speed / Improves threading quality / Simple installation and maintenance / Repeatable performance.

Applications

Smartphones & 3C Electronics

Automotive Electronics

Industrial Sensors

Precision Instruments

Audio Equipment

Wireless Charging

Compatible	stator motors, brushless motors, and armature motors
Programming	CAN bus / RS485
Programming Range	0.5 g ÷ 1.000 g (cN)，accuracy
Data shows	Real-time display
Feed Speed	0 ÷ 25 m/s - 0 ÷ 1500 mt/min
Voltage	24VDC ± 10% - 24VAC ± 20%
Compatibility	Universal mounting bracket
Size	/
Weight	0.37 KG

Our standard MOQ is 500 pcs for most coil types. For first-time customers or prototype evaluation, we accept small trial orders of 10-50 pcs. MOQ may vary by product complexity. Contact us for a specific quote.

Yes. Samples are available within 5-7 business days after engineering confirmation. A nominal sample fee applies, which is credited toward your first mass production order.

You can email drawings such as PDF, DWG, or STEP files, or fill out our inquiry form. If you do not have drawings, a written description or physical sample is also acceptable.

We can wind wire as fine as 0.01mm using Zongheng CNC precision winding machines with automated tension control.

Yes. Our special-shaped coil series handles non-circular and irregular geometries. Submit your drawings and our engineering team will assess feasibility.

Standard options include bare copper wire, enameled copper wire, and Litz wire. Custom alloy or coated wire options are available on request.

Yes. Provide your target inductance, frequency, and DC resistance requirements, and we will calculate and wind to specification.

WIRESUN is ISO 9001 certified. Products can ship with test reports and COA. Third-party inspection can be arranged upon request.

All coils are wound on CNC machines with precision control. Each production batch undergoes electrical testing, including inductance, DCR, and impedance checks.

Standard documentation includes packing list, commercial invoice, Certificate of Analysis, and electrical test report. RoHS/REACH documents are available upon request.

We ship worldwide. Regular destinations include Southeast Asia, Europe, the Americas, the Middle East, and Russia. Express and sea freight options are available.

Standard terms are 30% T/T deposit upon order confirmation and 70% balance before shipment. L/C is accepted for larger orders, and Western Union is available for sample fees.

Standard products usually take 15-20 business days. Complex custom coils generally take 20-30 business days. Final lead time is confirmed at quotation stage.