OBC Coil for New Energy Vehicles

Precision Bobbin Coils — Custom OEM/ODM Manufacturing

Custom OBC coils for new energy vehicles manufactured for onboard charger systems, featuring stable inductance, reliable insulation performance, high consistency, and OEM/ODM production support based on customer drawings or samples.

Winding MaterialCopper / Enameled / Litz / Aluminum / Flat / Self-bonding / etc

Winding Precision± 0.01mm

Winding TurnsCustomizable (1T – 10,000T)

Minimum Order QtyCustomizable

Lead Time7–15 business days

Payment TermsT/T, L/C, Western Union

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Typically responds within 24 hours · Free samples available

30+ Years Experience

ISO Certified Factory

Shipped to 30+ Countries

OBC Coils for New Energy Vehicles are precision-wound electromagnetic components used in onboard charger systems for electric and hybrid vehicles. These coils support power conversion, filtering, energy transfer, and electromagnetic performance control within NEV charging modules, where stable electrical characteristics and reliable insulation are essential.

WIRESUN manufactures custom OBC coils according to customer drawings, samples, or electrical specifications, supporting different wire materials, coil structures, winding turns, resistance, inductance, insulation requirements, and dimensional tolerances. With CNC precision winding equipment, controlled wire tension, and strict batch inspection, WIRESUN supports prototype development, sample validation, and mass production for OEM/ODM new energy vehicle coil projects.

Applications

Smartphones & 3C Electronics

Automotive Electronics

Industrial Sensors

Precision Instruments

Audio Equipment

Wireless Charging

Item	Specification
Product Name	OBC Coil for New Energy Vehicles
Coil Type	OBC coil / Power inductor coil / Charging module coil / Custom wound NEV coil
Application	Onboard chargers, new energy vehicles, EV charging modules, power conversion systems, filtering circuits
Wire Material	Enameled copper wire, flat copper wire, Litz wire, aluminum wire, or custom specified material
Wire Diameter / Size	Customizable according to drawing or sample
Coil Structure	Air core, bobbin, flat wire, multi-layer, or custom OBC coil structure
Winding Turns	Customizable
Resistance	Customized to customer specification
Inductance	Customized to customer specification
Current Rating	Customized according to OBC system requirements
Dimension Tolerance	Customizable based on project requirements
Winding Method	Precision CNC winding with controlled wire tension
Insulation Requirement	Customized according to voltage, current, temperature, and charging system requirements
Quality Control	Appearance inspection, dimension check, resistance test, inductance test, continuity test, and batch inspection
Production Type	OEM / ODM / drawing-based custom manufacturing
Sample Support	Available

Our standard MOQ is 500 pcs for most coil types. For first-time customers or prototype evaluation, we accept small trial orders of 10-50 pcs. MOQ may vary by product complexity. Contact us for a specific quote.

Yes. Samples are available within 5-7 business days after engineering confirmation. A nominal sample fee applies, which is credited toward your first mass production order.

You can email drawings such as PDF, DWG, or STEP files, or fill out our inquiry form. If you do not have drawings, a written description or physical sample is also acceptable.

We can wind wire as fine as 0.01mm using Zongheng CNC precision winding machines with automated tension control.

Yes. Our special-shaped coil series handles non-circular and irregular geometries. Submit your drawings and our engineering team will assess feasibility.

Standard options include bare copper wire, enameled copper wire, and Litz wire. Custom alloy or coated wire options are available on request.

Yes. Provide your target inductance, frequency, and DC resistance requirements, and we will calculate and wind to specification.

WIRESUN is ISO 9001 certified. Products can ship with test reports and COA. Third-party inspection can be arranged upon request.

All coils are wound on CNC machines with precision control. Each production batch undergoes electrical testing, including inductance, DCR, and impedance checks.

Standard documentation includes packing list, commercial invoice, Certificate of Analysis, and electrical test report. RoHS/REACH documents are available upon request.

We ship worldwide. Regular destinations include Southeast Asia, Europe, the Americas, the Middle East, and Russia. Express and sea freight options are available.

Standard terms are 30% T/T deposit upon order confirmation and 70% balance before shipment. L/C is accepted for larger orders, and Western Union is available for sample fees.

Standard products usually take 15-20 business days. Complex custom coils generally take 20-30 business days. Final lead time is confirmed at quotation stage.